Technical Strength

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● Design
Guided by this principle of meeting the tiny requirements of customers and ensuring the manufacturability of part, we combine the decades of experience in close-tolerance tool design and the following detective approaches from the very beginning of tool design.
● 1 Design FMEA. 
Using collective knowledge and experience to work out the solution to potential failure.
To study and verify such as the gate position, runner layout and ejection.
● 2
Simulation.Mold Flow. 
To study and verify such as the mobility, the venting, anti-warpage, heat distribution.
● Project Management
● 1
Adequate and proper procedure of PM, integrates all the milestones of the projects in a systemic and streamline way.
● 2
A pro-active Project Leader with customer-oriented mindset is critical to the project success.
● 3
Key Documents: Control plan of Critical Action, Progress Report.
● Debug
Developing and tuning a reproducible efficient molding process requires a combination of knowledge, experience, analytical skills, and the proper equipment and tools. Besides placing emphasis on other factors, we adopt the concept of Scientific Injection Molding to optimize the conditional & production process. As a result, efficient debugging and shortened mold transfer time achieved.
Besides placing emphasis on other factors, we adopt the concept of Scientific Injection Molding to optimize the conditional & production process. As a result, efficient debugging and shortened mold transfer time achieved.
● 1 For a starting point, we combinationally use the recommended setting from the material supplier and the reference from mold flow simulation to set up the machine.
● 2 Next, the engineers conduct short-shot testing to assess the dynamic pressure loss and, in a multiple-cavity mold, to check for any imbalance among the cavities.
● 3 After this, gate seal studies are performed from both the pressure curve and the weight of the sample parts to see if the gates seal fully, and at what point, on the mold cavity (or multiple cavities). Engineers examine the test parts for any defects and record their findings along with recommendations for any adjustments in the process or the tool in order to correct the defects.